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Triscan Fuel Pump Advertising Nozzle

When approached by the UK’s largest manufacturer and supplier of fuel management systems, the challenge was to create a prototype durable enough to withstand the rigours of fuel such as diesel or petrol and public use, as frequently these nozzles would be dropped or even ran over.

Malcolm Nicholls Limited (MNL) loves a challenge. For this project a 3D printed Stereolithography (SLA) model was produced. These 3D printed models were given to MNL’s finishing department where the build lines were removed and worked until a smooth surface finish was achieved.

Theses printed parts were to be used as master patterns for MNL’s soft tooling (silicone tooling). Once tooling was completed MNL cast the end products in a highly durable material, also colour matched to the customers supplied pantone reference. Maximum castings from this tool for a rigid material were 20 castings.

The handle also had a clear window produced in the exact same way but the level of initial finish was a perfect high gloss due to needing a water clear casting. This window was to be used for advertising.

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