Wind Tunnel ModelsÂ
At Malcolm Nicholls Limited, we are experts in producing wind tunnel models designed for rigorous aerodynamic testing. Whether for aerospace, automotive, or motorsport applications, our models help engineers analyse airflow, improve efficiency, and refine designs before full-scale production. With decades of experience, we ensure that each model meets the highest standards of accuracy, durability, and performance.
UK-based Wind Tunnel Model Making company
Over 50 years of expertise
Custom parts delivered in days
Get Your Quick & Easy Project Quote Today
Cutting-Edge Technology for Superior Wind Tunnel Models
To meet the demanding requirements of wind tunnel testing, we utilise a range of advanced manufacturing technologies, allowing us to produce highly detailed and functional models. Our capabilities include:
Large SLA 3D Printing – High-resolution, large-scale components with exceptional surface detail.
Vacuum Casting – Ideal for producing durable, high-fidelity replicas with complex geometries.
FDM (Fused Deposition Modelling) – Strong, functional parts perfect for rapid prototyping and testing.
SLS (Selective Laser Sintering) – Lightweight yet robust components with intricate internal structures.
CNC Machining – High-precision milled parts for metal and composite applications.
Carbon Fibre & Composite Fabrication – Lightweight, high-strength solutions for advanced aerodynamic testing.
By combining these technologies, we can manufacture wind tunnel models with outstanding accuracy, ensuring they perform reliably under high-speed airflow conditions.
Custom Wind Tunnel Models for Every Requirement
Each project has unique requirements, and we work closely with clients to deliver wind tunnel models tailored to their specific testing conditions. Our models can be produced at various scales, from small-scale prototypes to full-size test components. Depending on the testing environment, we can integrate movable control surfaces, pressure ports, strain gauges, and other instrumentation to capture precise aerodynamic data.
For industries that require lightweight yet strong materials, we offer composite fabrication, including carbon fibre wind tunnel models, ensuring durability while maintaining the necessary structural integrity.
Why Malcolm Nicholls?
UK Based
With headquarters in the Midlands, we can deliver your 3D parts nationally and internationally with world wide shipping.
Years of Expertise
We are a family run business with decades of experience as exhibition model makers
Finished to Perfection
A team of traditional exhibition model makers in house to give your 3D Printed Model the wow factor.
More Than Just Model Making
With our suite of machines and 3D printing technology we also specialise in low-volume manufacturing, Vacuum Casting, CNC Machining and more.
Which 3D Printing Service do I need?
Learn more about the different options we offer
SLA
Stereolithography (SLA) also often referred to as SLA is the most widely used resin 3D printing technology. it is generally considered to provide the greatest accuracy and best surface finish of any prototyping or 3D printing process.
SLS
SLS can build functional parts, casting patterns and tooling inserts from your 3D CAD data. Our HiQ Sinterstation system (SLS 3D Printing machine) represents the future of Instant Manufacturing Technology.
FDM
Manufacturing FDM known as fused deposition modelling is the most widely available form of 3d printing. It is an additive manufacturing technology that selectively deposits molten plastic to build parts layer by layer.
Why Choose MNL for Wind Tunnel Model Production?
- Industry Expertise – Over 50 years of experience in precision model-making for testing and exhibitions.
- Advanced Manufacturing – A full suite of 3D printing, machining, and fabrication technologies.
- Customisation & Precision – Each model is tailored to the client’s exact aerodynamic testing needs.
- High-Quality Finishes – Models can be finished to the highest standards, including metal plating, painting, and detailing.
- Reliable & Durable – Built to withstand high-speed wind tunnel testing conditions.
Professional 3D Printing On Demand
As the UK’s leading 3D printing company, we have an extensive range of 3D printing services including.
Large Format
Large format 3D printing service, utilising our large format SLA 3D printers with their impressive build platforms of 800 x 800 x 600mm.
Transparent
We can produce large transparent 3D printing without the need for sectioning and fabricating back together, by utilising our large format SLA 3D printers.
Carbon
Carbon has proven itself for its reliability in the toughest of environments, whether your looking to use it in low volume production or rapid prototyping Carbon 3D Printing is a great option.
Securing Your 3D Printing Project with an NDA
We understand the sensitivity of your projects and operate with the utmost confidentiality. Strict adherence to non-disclosure agreements (NDAs) is ingrained in our company culture. We’re happy to work within your NDA framework and are prepared to sign mutual agreements to ensure your intellectual property remains safeguarded. Trust and transparency are cornerstones of our business, and we’re committed to partnering with you with complete peace of mind.
Bring Your Vision to Life
Contact us today to discuss your exhibition model requirements.
Order 3D Printed Parts
Getting a quote for your 3D printing project has never been easier. We offer three straightforward options to meet your needs.
Option One – Perfect for those seeking a swift and hassle-free 3D printing quote.
Option Two – If your project requires more than just printing, option two is your go-to choice, where we can provide quotes for CNC machining, surface finishing, vacuum forming, and vacuum casting for your 3D parts.
Option Three – For large, complex, intricate, or multi-part projects, look no further than option three. Give us a call, and our team will be more than happy to assist you in bringing your vision to life.
At Malcolm Nicholls Ltd, we make quoting fast, easy, and simple.
Model Making Examples
Our team can produce a wide range of exhibition models, including:
Get in touch
Address
Waterloo Industrial Estate, Waterloo Cres, Bidford-on-Avon, B50 4JH
Call Us
01789 490382
Email Us
quotes@mnl.co.uk