Industrial SLA 3D Printing Service: UK’s Largest Build Volume & Fastest Turnaround

icon-uk-based-3d-company

24/7 Production

icon-5

Custom parts delivered in days

part-icon

Ideal for low volume production and rapid prototyping

The MNL SLA Advantage: Seamless Parts, Same-Day Start

Stereolithography (SLA) is the gold standard for high-resolution prototypes and master patterns, delivering the smoothest surface finish in additive manufacturing.

Leveraging 50+ years of prototyping experience, Malcom Nicholls combines this precision with the UK’s largest SLA build volume to deliver seamless, single-piece parts in days. Our 24/7 production capability allows for same-day project starts when possible.

  • UK’s Largest SLA Platforms: Produce massive parts up to 800 x 800 x 600 mm.

  • Precision Finishing: Finished to perfection by a team of traditional model makers in-house.

  • Fast Turnaround: Custom parts delivered in days with a dedicated option for unfinished, straight-off-the-printer 3D prints for speed.

Get Your Quick & Easy SLA 3D Printing Quote Today

 SLA Design Guidelines and Technical Specifications

We offer industrial-grade SLA manufacturing focused on delivering superior accuracy, speed, and size.

The Advantage of our SLA 3D Printing Technology

When your project demands size or multiple parts and precision, our SLA machines are the answer. We boast two of the UK’s largest resin 3D printers the NEO800 systems and a suite of SLA machines. This capacity allows us to produce exceptionally large, single-piece parts (up to 800 x 800 x 600 mm) that eliminate the weaknesses and time associated with bonding multiple sections. We also have a team of highly skilled technician who can seamlessly fabricate large 3D printed parts together.

Our machine capacity also means we can build multiple parts in one, saving you time and money. 

 

Specification Standard SLA (Hi-Res) Large Format SLA (NEO800)
Max Part Size Up to 250 x 250 x 250 mm Up to 800 x 800 x 600 mm 
Layer Thickness 0.05 mm to 0.10 mm 0.05 mm to 0.2 mm.  (Fast-Build)
XY Accuracy 0.1 mm plus 0.001 mm/mm  0.15 mm plus 0.0015 mm/mm
Minimum Feature 0.1 mm 0.3 mm
Resolution 1 micron scanning resolution 1-micron scanning resolution

Technology Differentiator: Our NEO800 systems utilise a variable spot-size laser. This means the laser spot shrinks for intricate details on part boundaries (ensuring high resolution) and enlarges for rapid infill, reducing finishing times by up to 50 compared to fixed-spot systems.

Large SLA built on one of the UK's largest 3d printers

SLA for Large 3D Printed Parts

MNL boasts two of the UK’s largest resin 3D printers, producing exceptional quality large parts with super-fast turnaround times. Our NEO800 systems offer intricate detail and smooth sidewalls thanks to 1-micron scanning resolution and a variable spot-size laser. The spot-size laser goes small for intricate detail on the boundaries of parts and then it goes larger for filling in the rest of the section. As a result, we can produce intricate parts and reduce finishing times by up to 50%.

Virtually optically clear 3D Printing

Our team of 3D printing experts have mastered virtually optically clear parts from our Stereolithography machines, we can help you see inside your assembly, utilised by many of our clients for flow testing and analysis as well as replicating glass for many designs. Glass like SLAs can be achieved with MNL not just for lenses and lighting based components.

Precision Finishing: From Raw SLA to Final Part

 

Post-processing is critical. Our team of traditional model makers provides the skilled finishing necessary to transform SLA prints into production-ready or presentation-ready components.

Specialised SLA Finishing Services

 

  • Virtually Optically Clear Parts: Our mastery of polishing techniques allows us to achieve glass-like transparency for lenses, light guides, and internal flow analysis models.

  • Painting & Tinting: Custom colour matching and high-end paint finishes for presentation-grade styling models and consumer prototypes.

  • Surface Preparation: Full sanding, sealing, and primer application to create a seamless surface, ready for final coating.

  • Metal Plating: Applying thin metal layers to enhance conductivity or durability.

Benefits of SLA Printing

icon-1

Smooth Surface Finish

SLA prints have a smooth surface finish that requires minimal post-processing. This is because the resin is cured layer by layer, resulting in a seamless finish. We can also sand, paint and tint 3D models.

icon-2

High Resolution

With a scanning resolution of within 1 micron, SLA parts are highly accurate. The Ultra Hi-res mode utilises the lasers extremely small spot size of just 0.075mm.

icon-3d

Complex Geometrics

SLA printing can create complex geometries that would be difficult or impossible to produce with other 3D printing methods. This is because the laser can cure the resin in any shape, creating intricate details.

icon-3

Various Options

There is a wide variety of resins available for SLA printing, with different properties such as strength, flexibility, and biocompatibility. Our materials are extremely durable making them excellent for snap fits.

icon-4

Virtually Optically Clear Parts

We have mastered virtually optically clear parts from our Stereolithography machines, to help you see inside your assembly.

in-hours

Made in Hours

We can help with last minute projects and offer a fast turnaround. High quality SLA parts can be printed in a matter of hours.

Get a Quote for SLA Parts

Getting a quote for SLA printed parts is easy! Simply upload your 3D model file and receive a quote in minutes. We can also help with CAD drawings.

SLA Materials and Properties

We utilise industry-leading resins to meet a wide array of project requirements, categorised for performance.

Featured High-Performance Resins

 

Material Name Key Properties Ideal Applications
Somos Watershed XC 11122 Clear/Translucent, Water-Resistant, ABS Like properties, low moisture absorption. Fluid flow analysis, lenses, light guides, transparent housings.
Somos Taurus High Temperature Resistance, high strength, durable, dark colour. Functional automotive components, complex enclosures, wind tunnel models.
High-Detail Resins Exceptional resolution  1 -micron scanning), aesthetic quality. Master patterns for Vacuum Casting, complex cosmetic prototypes.

Why Malcolm Nicholls For SLA 3D Printing?

icon-uk-based-3d-company

UK Based

With headquarters in the Midlands, we can deliver your 3D parts nationally.

experience-icons

Years of Expertise

We are a family run business with decades of experience.

icon-3d

Finished to Perfection

A team of traditional model makers in house to give your 3D print the wow factor.

icon-3d

More Than Just 3D Printing

With our suite of machines and technology we also specialise in low-volume manufacturing, Vacuum Casting, CNC Machining and more.

Trusted By Industry Leading Experts

UK Heritage and Unmatched Experience

“We were one of the UK’s first providers of Stereolithography SLA back in 1996 and were the first to introduce a new superior-finish SLS Nylon. Our reputation is built on a commitment to quality over five decades.”

— Ross Nicholls, Managing Director

Trusted by Industry Leaders

“MNL’s expertise with large-format SLA and rapid turnaround was crucial for our pre-production vehicle testing. The quality and finish of the parts were flawless.”

Lead Powertrain Engineer, Global Automotive OEM

SLA 3D Printing Applications

SLA 3D printing has many applications including:

Transparent 3D Printed Parts including lenses and light-guides

Masters for vacuum casting

Functional assemblies: Creating multi-part prototypes and end-use components.

End-Use Parts: In some cases, SLA can be used for low-volume manufacturing of functional parts.

Wind tunnel models

Creating functional prototypes and pre-production parts for design validation before mass manufacturing

Consumer Goods Prototypes: For form, fit, and function testing of new product designs, such as packaging, toys, or household items.

Complex Enclosures and Housings: For electronic equipment or consumer products requiring intricate shapes and smooth aesthetics.

Aerospace Components (Prototyping): Producing complex shapes for wind tunnel testing or initial fit checks of interior parts

Automotive Styling Models: Creating large, smooth exterior and interior components for design evaluation. patterns

Design evaluation models

Clear Flow analysis models

Which 3D Printing Service do I need?

Learn more about the different options we offer.

SLA

Stereolithography (SLA) also often referred to as SLA is the most widely used resin 3D printing technology. it is generally considered to provide the greatest accuracy and best surface finish of any prototyping or 3D printing process.

SLS

SLS can build functional parts, casting patterns and tooling inserts from your 3D CAD data. Our HiQ Sinterstation system (SLS 3D Printing machine) represents the future of Instant Manufacturing Technology.

FDM

Manufacturing FDM known as fused deposition modelling is the most widely available form of 3d printing. It is an additive manufacturing technology that selectively deposits molten plastic to build parts layer by layer.

When to Choose Our SLA 3D Printing Service

 

SLA is the ideal choice when your project requires the highest resolution and best surface finish available in additive manufacturing.

  • Master Patterns for Casting: SLA’s smooth finish and accuracy make it the perfect master pattern for our in-house Vacuum Casting processes.

  • Aerospace & Automotive Styling: Creating large, seamless components (e.g bumpers, dashboards) that require surface quality without seams.

  • Design Validation: Producing highly detailed components for fit, form, and function testing that demand aesthetic realism.

  • Flow Analysis & Lenses: Utilising clear resins and advanced polishing to create virtually optically clear parts for critical visualisation.

Straight off the SLA build platform the JFD Submersible for the defence industry

SLA FAQ’s

What is SLA 3D Printing & Stereolithography?

Stereolithography (SLA) also often referred to as SLA is the most widely used resin 3D printing technology and it is generally considered to provide the greatest accuracy and best surface finish of any prototyping or 3D printing process.

Stereolithography is an industrial 3D printing process used to create concept models, complex or even very intricate parts. It is a popular choice as many parts can be built in just a day! With MNL’s secondary finishing services such as painting and finishing we can make your part and the details within it really stand out.

How does SLA printing work?

A computer controlled UV laser beam scans across the surface of a vat of photosensitive resin that instantly turns the liquid to solid wherever it touches. Successive layers or slices of cured resin are gradually built up into a solid version of the intended CAD model until your part is complete.

Newly built parts are taken out of the SLA machine and taken into our processing room where solvents are used to remove any additional resins. The additional resin will all be removed so we can then remove any support structures manually. After the supports and all the resin has been removed the majority of parts will undergo a UV-curing cycle to fully solidify the outer surface of the part. If the part is a clear 3D printed part we will leave it to dry naturally.

The final step in the SLA 3D printing process is the application of any specified finishing touches such as metalising, painting, flocking or additional vinyls.

What does SLA mean in 3D printing?
SLA stands for Stereolithography, and it’s a widely used 3D printing technology known for its high accuracy, smooth surface finish, and ability to create complex geometries. In SLA printing, a laser beam selectively cures liquid resin layer by layer, solidifying it into the desired 3D object.
Why choose to do your 3D printing via SLA?

Stereolithography or SLA is also an excellent choice for rapid prototyping and projects requiring the production of very accurate and finely detailed parts. Stereolithography prototyping is ideal for creating parts to demonstrate and validate concept ideas and ergonomic testing.

What steps are involved in SLA post processing?
Post-processing your SLA aids strength, durability and dimensional stability. The steps involved are:

  • Washing Away Unwanted Resin: First, a bath in a solvent like isopropyl alcohol gently removes uncured resin clinging to the surface, ensuring precise details and smooth textures.
  • Support Removal: Carefully removing the temporary support structures that held the part during the 3D printing process.
  • Curing for Strength: Under a UV light or heat, the remaining resin undergoes a polymerisation process, transforming from a liquid state to a solid plastic, maximising your part’s durability and dimensional stability.
  • Sanding and prep: If you have opted for a finished SLA (not a straight off the printer option) we will sand and prep your part. Sanding smooths out any surface imperfections
  • Finishing (Optional): Depending on your desired outcome, we offer various finishing techniques, like painting or polishing, and we can personalise your creation for specific applications.

Post-processing plays a role in various 3D printing methods, though the specific steps and materials involved may differ. FDM (fused deposition modelling) and SLS (selective laser sintering) might involve post-curing and minimal finishing due to their inherent strength. Ultimately, the post-processing approach depends on the chosen technology, material, and desired outcome.

What is the difference between SLA and DLP 3D printing?
Both SLA and DLP are resin-based 3D printing technologies, but they differ in their light source and curing process. SLA uses a focused laser beam that scans the resin vat layer by layer, selectively curing the desired areas. Whereas DLP employs a digital projector that shines a masked image onto the entire resin vat at once, curing the entire layer simultaneously.

SLA offers high resolution and detail, and is ideal for intricate designs. DLP is faster for large prints, or for multiple identical parts. However, DLP has a slightly lower resolution.

Are SLA prints stronger than FDM?
FDM printed parts are generally stronger than SLA printed parts due to the wider range of materials available and the ability to print with infill for internal support. However, specialised SLA resins can achieve high strength, and SLA printing offers superior resolution and smoother surface finish. The best choice for you depends on your specific needs and priorities, such as the strength requirement, desired detail, budget, and desired surface finish.
What are the drawbacks of SLA printing?

While SLA printing excels in precision and detail, parts made with it can be less robust compared to methods like FDM.

If your prototype needs to handle significant physical stress or impact, FDM might be a better choice for its durability. For early-stage, non-functional prototypes where precise details and aesthetics are paramount, SLA’s strength limitations might be acceptable.

Is SLA 3D printing expensive?
The affordability of SLA depends on your specific needs and budget. SLA can be more expensive than other 3D printing methods because of the materials used and the post processing involved.
When can my parts be delivered?
We pride ourselves on the fast turnaround of projects. SLA parts can be delivered in a matter of days.

Want to know more about our SLA 3D printing service?

Stereolithography services at MNL are some of the most precise in the industry thanks to our top-of-the-line SLA machines. If you are in need of stereolithography prototyping or small production batches quickly and at an affordable cost, then our SLA prototyping services are perfect for you.

650mm Wide Size Bust on a Large SLA Printer

Using the 3D scanned data, MNL were able to produce a full size bust of Mr Cadbury using one of MNL’s large frame 3D print machines called Stereolithography (SLA).

Wind Tunnel Model for High Speed Aerodynamic Testing

The use of SLA enables the manufacture of high fidelity models which can readily incorporate the instrumentation necessary to assess the design.
hero-west-midlands
hero-west-midlands

Order 3D Printed Parts

Getting a quote for your 3D printing project has never been easier. We offer three straightforward options to meet your needs.

Option One – Perfect for those seeking a swift and hassle-free 3D printing quote.

Option Two – If your project requires more than just printing, option two is your go-to choice, where we can provide quotes for CNC machining, surface finishing, vacuum forming, and vacuum casting for your 3D parts.

Option Three – For large, complex, intricate, or multi-part projects, look no further than option three. Give us a call, and our team will be more than happy to assist you in bringing your vision to life.

At Malcolm Nicholls Ltd, we make quoting fast, easy, and simple.

Get in touch

Address

Waterloo Industrial Estate, Waterloo Cres, Bidford-on-Avon, B50 4JH

Call Us

01789 490382

Email Us

quotes@mnl.co.uk