Functional And Working Prototype Models
Functional and Working Prototypes: Bridging Concept and Reality
More Than Just 3D Printing
Over 50 years of expertise
Custom parts delivered in days
Get Your Quick & Easy Project Quote Today
Functional and Working Prototypes: Bridging Concept and Reality
Developing functional or quick visual prototypes is a crucial stage in the product development process, often serving as an “insurance policy” before committing to costly mass production. Creating a functional and working prototype is essential for testing, trials, pitching, and market research.Comprehensive Prototyping & Model Making Services
Our experienced model makers and technicians utilise various prototyping processes, including engineering, vacuum casting, and CNC machining. We can create small technical components, 1:1 scale ergonomic studies, and full-size display models. Complex 3D models, functional parts, casting patterns, and tooling inserts are accurately built directly from your 3D CAD files. Features such as snap-fits, screw threads, flexible lugs, and locking devices can be incorporated, allowing you to test the full functionality of individual parts or complete product mock-ups, ensuring the design is fit for purpose.
Why Malcolm Nicholls?
UK Based
With headquarters in the Midlands, we can deliver your 3D parts nationally and internationally with world wide shipping.
Years of Expertise
We are a family run business with decades of experience as exhibition model makers
Finished to Perfection
A team of traditional exhibition model makers in house to give your 3D Printed Model the wow factor.
More Than Just Model Making
With our suite of machines and 3D printing technology we also specialise in low-volume manufacturing, Vacuum Casting, CNC Machining and more.
Example Case Studies
Our team can produce a wide range of Functional Prototype Models, including:
Which 3D Printing Service do I need?
Learn more about the different options we offer
SLA
Stereolithography (SLA) also often referred to as SLA is the most widely used resin 3D printing technology. it is generally considered to provide the greatest accuracy and best surface finish of any prototyping or 3D printing process.SLS
SLS can build functional parts, casting patterns and tooling inserts from your 3D CAD data. Our HiQ Sinterstation system (SLS 3D Printing machine) represents the future of Instant Manufacturing Technology.FDM
Manufacturing FDM known as fused deposition modelling is the most widely available form of 3d printing. It is an additive manufacturing technology that selectively deposits molten plastic to build parts layer by layer. Prototyping At Malcolm Nicholls Ltd
We utilise a comprehensive suite of advanced prototyping technologies to meet diverse client needs. Our capabilities include:
Stereolithography (SLA), where we operate two of the UK’s largest 3D printers, delivering exceptional accuracy and surface finish ideal for intricate designs.
Selective Laser Sintering (SLS) enables the creation of functional parts, casting patterns, and tooling inserts directly from 3D CAD data, representing the forefront of instant manufacturing technology.
Fused Deposition Modelling (FDM), the most widely available form of 3D printing, allows for the layer-by-layer construction of parts by selectively depositing molten plastic, making it suitable for both prototyping and low-volume production.
Vacuum Casting this process replicates components during the prototype phase, producing high-quality prototypes that closely resemble final products.
Computer Numerical Control (CNC) Machining offers precise three-dimensional cutting, essential for crafting accurate prototypes and functional parts.
Reaction Injection Moulding (RIM), similar to injection moulding but utilising thermosetting polymers, is particularly useful for assessing initial demand for a component before mass production.
Professional 3D Printing On Demand
As the UK’s leading 3D printing company, we have an extensive range of 3D printing services including.
Large Format
Large format 3D printing service, utilising our large format SLA 3D printers with their impressive build platforms of 800 x 800 x 600mm.Transparent
We can produce large transparent 3D printing without the need for sectioning and fabricating back together, by utilising our large format SLA 3D printers.SLS
SLS which stands for Selective Laser Sintering, is the process of compacting and forming a solid mass of material by heat and/or pressure without melting it to the point of liquefaction.Securing Your Prototype Project with an NDA
We understand the sensitivity of your projects and operate with the utmost confidentiality. Strict adherence to non-disclosure agreements (NDAs) is ingrained in our company culture. We’re happy to work within your NDA framework and are prepared to sign mutual agreements to ensure your intellectual property remains safeguarded. Trust and transparency are cornerstones of our business, and we’re committed to partnering with you with complete peace of mind.
Bring Your Prototype Model to Life
To bring prototypes to life, we offer a comprehensive range of finishing services, including:
- Chrome Plating Effect (Vacuum Metallising) for mirror-like finishes on 3D printed parts
- Traditional Real Chrome Plating for a genuine metallic look
- Shrink-Wrap Coloured Graphics for seamless and professional aesthetics
- Soft-Touch Paint to provide a luxurious feel
- Flocking to enhance both aesthetics and functionality with a velvety finish
- Hydro-Dipping (Water Transfer Printing) to apply intricate patterns
- Sealing of SLS parts to ensure water and air tightness
By integrating these advanced technologies with meticulous finishing techniques, we ensure that prototypes not only meet functional requirements but also exhibit exceptional aesthetic qualities, providing a comprehensive solution from concept to realisation.
