Vacuum Forming

Malcolm Nicholls Ltd 48 years of experience and unrivalled reputation for quality.

Traditional Model Making

Malcolm Nicholls Limited’s (MNL) traditional model-making department have been using pattern-making and vacuum forming as part of their skillset for 40 plus years. These techniques were once an integral part of the model-making process for many free-form areas of components, now superseded by 3D printing of the entire part.

Vacuum Forming

Vacuum forming, however, is still an important manufacturing process, and as such MNL have several ways in which prototype runs or low volume quantities can be produced.

With the aid of 3D printed master patterns from technologies such as Fused Deposition Modelling (FDM) in a high temp material, (MNL) can provide vacuum formed parts within a matter of days. In past years patterns were predominantly produced from either a CNC machined aluminium mould patterns or carved by hand in wood or structural foam. These processes would have taken much longer and would have been more costly too.

Drayton Manor Hotel Carousel

Coming full circle in the 40th year for Malcolm Nicholls Limited (MNL), one of the company’s recent projects was with the same company with which Malcolm Nicholls started producing prototypes at the beginning....

Layered Door Concept Mirror Model

When Invention meets Innovation When First Tier Automotive supplier UT Automotive wanted a concept car door to show off their radically different fuel saving wing mirror system, they turned to Malcolm...

Market Sectors

Vacuum forming can be used in a number of different market sectors such as retail, medical, packaging, automotive to name but a few. Vacuum forming is proving to be increasingly popular within point of sale (POS) sector such as display stands.