Automotive 3D Printing

Driving automotive innovation for over 50 years, Malcolm Nicholls Ltd delivers precision 3D printing, rapid prototyping, and low-volume manufacturing for OEMs and motorsport. From intricate interior trims to high-tolerance powertrain components, we turn ideas into reality with cutting-edge technology and expert craftsmanship

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UK-based 3D Printing Service

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Over 50 years of expertise

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Custom parts delivered in days

Get Your Quick & Easy Project Quote Today

Supporting the UK’s Automotive, OEM’s and F1 Teams For 3D Printing

Malcolm Nicholls Ltd has been supporting the UK’s automotive industry for over 53 years. Working with many aspirational OEM brands to the pinnacle of F1 motorsport, MNL produces highly finished interior and exterior trim, high-tolerance powertrain prototypes and low-volume pre-production components are just some of the divisions in which MNL have helped.

To meet our client’s requirements and expectations, our technology consultants liaise with customers to advise the best blend of processes and materials.

These include state-of-the-art 3D printing, Low Volume Manufacturing producing anything from 1 – 1000’s of parts, Rapid Prototyping and additive layer manufacturing, allied with 5-axis CNC machining, vacuum casting, and investment casting, all combined with traditional hand skills and in-depth model-making know-how.

Additive Manufacturing Automotive & Performance Parts  

At Malcolm Nicholls Limited (MNL), we specialise in delivering high-quality 3D printing, rapid prototyping, and low-volume manufacturing services tailored for the automotive industry. Our expertise spans from high-volume road car production to bespoke, low-volume hyper-car projects, reflecting the industry’s growing reliance on additive manufacturing.

Design Freedom and Customisation – Additive manufacturing unlocks unparalleled design possibilities, enabling rapid prototyping and a level of customisation previously unattainable. This technology not only enhances performance but also optimises material usage, reduces time to market, and cuts costs and weight.

Road-Ready Components – We produce components that meet the rigorous demands of the road, from intricate interior elements to robust exterior features. Our commitment to quality ensures that each printed part contributes to a more advanced and efficient vehicle.

On-Demand Part Production – As a third-generation family business established in 1971, we offer on-demand printing services that minimise waste and inventory costs, keeping you agile and competitive. Whether you require a single part or a million, our capabilities are designed to meet your needs.

Performance-Enhancing Parts – Understanding the automotive sector’s demands, we provide printing solutions using materials known for their strength and durability. From robust engine components to sleek, aerodynamic pieces, our prints seamlessly integrate into your vehicles, enhancing both function and form.

Why Malcolm Nicholls?

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UK Based

With headquarters in the Midlands, we can deliver your 3D parts nationally.

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Years of Expertise

We are a family run business with decades of experience.

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Finished to Perfection

A team of traditional model makers in house to give your 3D Printed Model the wow factor.

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More Than Just 3D Printing

With our suite of machines and 3D printing technology we also specialise in low-volume manufacturing, Vacuum Casting, CNC Machining and more.

Trusted by Industry Leaders

We have experience creating exceptional 3D-Printed parts for Formula 1, Motorsport and OEM leaders. Your go-to partner for automotive 3D printing, low-volume manufacturing, and prototyping services in the UK. Our cutting-edge capabilities and expertise uniquely position us to serve the automotive, OEM, and motorsport industries. We specialise in precision 3D printing, crafting intricate and bespoke components for vehicles. Our low-volume manufacturing solutions offer cost-effective and agile production options, catering to the industry’s evolving demands. Additionally, our rapid prototyping services ensure quick, accurate, and efficient development of automotive parts.


Malcolm Nicholls your trusted source for quality, reliability, and innovation in automotive 3D printing solutions.
 

Professional 3D Printing On Demand

As the UK’s leading 3D printing company, we have an extensive range of 3D printing services including.

SLA

Stereolithography (SLA) Utilising two of the UK’s largest SLA 3D printers, and a suite of machines. We produce high-precision, large-format automotive components with exceptional surface finishes, ideal for both prototyping and end-use applications.

SLS

Employing SLS technology to create durable, high-tolerance parts suitable for functional testing and low-volume production, meeting the rigorous demands of the automotive industry

FDM

Delivering robust and cost-effective automotive prototypes and components, facilitating efficient design validation and testing processes

Large Format

Large format 3D printing service, utilising our large format SLA 3D printers with their impressive build platforms of 800 x 800 x 600mm.

Transparent

We can produce large transparent 3D printing without the need for sectioning and fabricating back together, by utilising our large format SLA 3D printers.

Carbon

Carbon has proven itself for its reliability in the toughest of environments, whether your looking to use it in low volume production or rapid prototyping Carbon 3D Printing is a great option.

Vacuum Casting

Our vacuum casting capabilities enable the production of high-quality, low-volume components that closely mimic final production parts, supporting seamless transitions from prototyping to manufacturing

CNC

With advanced 5-axis CNC machining, We manufacture precise metal and plastic automotive parts, ensuring high accuracy and superior surface finishes for both prototypes and production components. ​

RIM

Reaction Injection Moulding (RIM) utilising RIM to produce lightweight, impact-resistant automotive components, offering a cost-effective solution for low-volume production runs.

Securing Your 3D Printing Project with an NDA

We understand the sensitivity of your projects and operate with the utmost confidentiality. Strict adherence to non-disclosure agreements (NDAs) is ingrained in our company culture. We’re happy to work within your NDA framework and are prepared to sign mutual agreements to ensure your intellectual property remains safeguarded. Trust and transparency are cornerstones of our business, and we’re committed to partnering with you with complete peace of mind.

Why Choose Malcolm Nicholls Ltd

Expertise: With over 50 years of experience, our team combines traditional craftsmanship with cutting-edge 3D printing technologies.

Advanced Technology: We operate two of the largest 3D printers in the UK, enabling the production of large-scale components with exceptional precision.

Customisation: Our additive manufacturing processes allow for tailored solutions that meet your specific design and performance requirements.

Exhibition Prototype, clear 3D printed parts
The Geneva Show Car had Front Light Lenses produced by Vacuum Casting

Whether you need finely detailed painted or plated parts; or functional parts for PPAP, MNL utilise innovative and bespoke automotive prototypes and model-making solutions, capable of meeting even the toughest automotive industry demands.

We Can Also Manufacture:

Interior Trim • Exterior Trim • Lighting • Powertrain • Aesthetic sign off models • Wind noise and water ingress testing • Wind Tunnel • Under Bonnet • After Market and Bespoke • Crash Test • All motorsport • Classic car reverse-engineered components • Seals and gaskets • Showroom colour swatches • Student diploma show models • HVAC • Controls and Instrumentation • Panel fit verification

Order 3D Printed Parts

Getting a quote for your 3D printing project has never been easier. We offer three straightforward options to meet your needs.

Option One – Perfect for those seeking a swift and hassle-free 3D printing quote.

Option Two – If your project requires more than just printing, option two is your go-to choice, where we can provide quotes for CNC machining, surface finishing, vacuum forming, and vacuum casting for your 3D parts.

Option Three – For large, complex, intricate, or multi-part projects, look no further than option three. Give us a call, and our team will be more than happy to assist you in bringing your vision to life.

At Malcolm Nicholls Ltd, we make quoting fast, easy, and simple.

Get in touch

Address

Waterloo Industrial Estate, Waterloo Cres, Bidford-on-Avon, B50 4JH

Call Us

01789 490382

Email Us

quotes@mnl.co.uk