More Than Just 3D Printing

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Home To Two Of The UK's Largest 3D Printers

Harnessing the power of large-scale 3D printing and advanced technology solutions

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We Can Manufacture 1-1000's Of Parts

Experience efficient and cost-effective low-volume manufacturing, Malcolm Nicholls Ltd your trusted partner for precision and quality

24/7 Production

3D Parts Made In a Matter of Days – Urgent or Same-Day Starts Where Possible

Expert Model Making

Over 50 years of traditional craftsmanship with cutting-edge 3D printing technologies, we can bring your concepts to life with unparalleled precision and expertise

Looking For A 3D Print?

Low Volume Manufacturing

Need A Prototype?

Model Making

Malcolm Nicholls Ltd – More Than Just 3D Printing

UK Based Manufacturing

With headquarters in the Midlands, we can deliver your 3D parts nationally and internationally with world wide shipping.

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Years of Expertise

Trusted since 1970. Over 50 years of expertise in 3D printing and manufacturing, we offer a level of stability and knowledge few can match. We partner with clients across the UK and internationally to consistently deliver truly incredible products.

Finished to Perfection

Is our standard. Our team of experts seamlessly blends traditional hand-finishing craftsmanship with cutting-edge 3D printing techniques and advanced machinery, ensuring every product delivers unmatched quality and precision.

More Than Just 3D Printing

With our suite of machines and 3D printing technology we also specialise in Prototyping, Engineering grade FDM Materials, Vacuum Casting, CNC Machining, model making and more.

24/7 Production

Our production works around the clock and where possible we can start same day and even have your part ready for dispatch. With an array of delivery options we will work with you to get your 3D printed part to you asap

SLA

Home to two of the largest 3D Printers in the UK SLA is the most widely used 3D Printing technology and it is generally considered to provide the greatest accuracy and best surface finish of any prototyping or 3D printing process..

SLS

SLS can build functional parts, casting patterns and tooling inserts from your 3D CAD data. Our HiQ Sinterstation system (SLS 3D Printing machine) represents the future of Instant Manufacturing Technology

Vacuum Casting

Vacuum casting abbreviated to Vac Casting is a method where we can replicate components and often used by our clients in the prototype phase of product development. Talk to us about Vac Casting

FDM

Manufacturing FDM also known as fused deposition modelling is the most widely available form of 3d printing. It is an additive manufacturing technology that selectively deposits molten plastic to build parts layer by layer building from the bottom up.

CNC Machining

Computer Numerical Control (CNC) machining, CNC machining in prototyping means three-dimensional cutting tasks can be accomplished in a single set of prompts. Talk to us about CNC

RIM

RIM is the abbreviation for Reaction Injection Moulding, Reaction injection molding (RIM) is similar an often confused with injection molding except RIM uses thermosetting polymers, which requires a curing reaction to occur within the mold.

Carbon 3D Print

Carbon has proven itself for its reliability in the toughest of environment, whether your looking to use it in low volume production or rapid prototyping Carbon 3D Printing is a great option. Talk to us about Carbon

Vac Forming

Thermo or ‘Vacuum forming’ is one of the oldest and most common methods of processing plastic materials. Vacuum forming, is an important manufacturing process, and as such MNL have several ways in which prototype runs or low volume quantities can be produced.

Aluminium & Steel Injection Mould

Both Aluminium & Steel Injection Moulding are often used as a useful process to establish the initial demand for a component talk to our technology consultants

Rapid Prototyping, Low Volume Production and 3D Printing Service

We are the UK’s leading 3D Printing and Rapid Prototyping, Low Volume Production experts with over 50 years of experience and an unrivalled reputation for outstanding quality we can provide 3D print prototyping, low volume manufacturing and batch production.

We are home to two of the largest 3D Printing Machines in the UK as well as a suite of 3D Printing technologies. Malcolm Nicholls Ltd can quickly and efficiently produce premium prototypes / 3D prints from CAD data and turn your great design into successful products.

Operating across three sites in the Midlands and with 50 Years of experience in rapid prototyping services, our technology experts are on hand to help you.

3D Printing and Rapid Prototyping Experts – More Than Just 3D Printing

Ready To Get Your 3D Printing Project Started?

Our 3D Printing and Rapid Prototyping Case Studies

Briggs Automotive - BAC Mono R

British Manufacturer Briggs Automotive Company (BAC) Approaches Malcolm Nicholls Ltd To Produce 3D Printed Parts for New Mono R Supercar

Spyker Rear Light

Malcolm Nicholls Limited (MNL) expertise was to be called upon to produce a full set of automotive rear light len’s and reflectors. Malcolm Nicholls 3D printed the full range of lens’ and reflectors using Stereolithography (SLA 7000) SLA gives the best surface finish and crispness of detail of all 3D printing processes.

Complex Investment Ball

The design of this component meant that producing investment waxes via conventional techniques was almost impossible. Utilising the Selective Laser Sintering (SLS) process and Castform PolyStyrene powder was the ideal candidate to produce 75 waxes for investment casting.

Can Making Machine - Exhibition Model

When approached by a leading supplier of machines that produce canning/food machinery. MNL were tasked with not only to produce a scale model of a machine but to also make it semi function.

Concept Scale Wheels

These prototypes were produced using MNL’s 3D print process and Selective Laser Sintering (SLS) using our Innov’ PA 1550 Nylon powder. These scale tyres were produced in a couple of days. No finishing is required.

JFD Submersible

JFD Global a renowned leader in subsea technology and maritime solutions asked Malcolm Nicholls to manufacture a 1:10 scale 3d printed scale model

British Motor Museum

To amplify its award-winning STEM programs, the British Motor Museum partnered with Malcolm Nicholls Ltd to design and manufacture a bespoke fleet of remote control car shells, successfully transforming historical engineering into engaging, hands-on learning resources.

Model Making

For decades, we have been recognised as one of the UK’s most renowned model makers, trusted by leading names in film, television industry. Our master model makers combine traditional craftsmanship with modern 3D Printing technology to create stunningly detailed and realistic models for:

Whether you need a full-scale prototype or a highly detailed scale model, our team has the expertise to bring your model to life.

Our 3D Printing and Prototyping Services

At Malcolm Nicholls Ltd, we are more than just a 3D printing service; we are your strategic partner in bringing your designs to life. With over 55 years of experience, we combine pioneering technology with expert craftsmanship to provide a comprehensive range of solutions, from initial prototypes to low-volume production.

Why Choose Malcolm Nicholls Ltd?

We offer a complete suite of 3D printing technologies to meet the diverse needs of your projects. Our capabilities include:

Large-Format and Transparent SLA: We operate two of the largest stereolithography (SLA) machines in the UK, boasting an impressive build platform of 800 x 800 x 600mm. This allows us to produce large, high-quality parts quickly and efficiently. We also specialise in producing crystal-clear, transparent parts for applications where clarity and visual accuracy are essential.
High-Performance FDM: Our Fused Deposition Modeling (FDM) service utilises advanced engineering-grade materials like PEEK, ULTEM 1010, and PEKK. These materials are ideal for demanding industries such as automotive, Formula 1, aerospace, and defense, where parts require exceptional strength, durability, and heat resistance.
Selective Laser Sintering (SLS): We pioneered the introduction of a new Nylon SLS process in the UK, which delivers a superior surface finish and a feel closer to injection molded parts. This technology is perfect for functional prototypes and end-use parts that require robust mechanical properties.
CNC Machining: For projects requiring extreme precision and complex geometries, our advanced CNC machining services provide a perfect complement to our 3D printing offerings.

Industries We Serve

From concept to completion, we are here to support your entire product development journey. As one of the UK’s first providers of stereolithography back in 1996, we have a long history of helping businesses turn ideas into tangible products. We understand that prototyping is a critical step, which is why we offer a range of solutions to help you test, refine, and perfect your design before moving to mass production.

Low-Volume Manufacturing

Bridge the gap between prototyping and mass production with our low-volume manufacturing services. We can produce anywhere from 1 to 1,000+ parts with no minimum order. Our capabilities include:

Vacuum Casting: Our extensive material library allows us to closely match the properties of your final production material, making vacuum casting an excellent choice for creating high-quality, functional parts.
Overmolding & Threaded Inserts: Enhance the functionality and durability of your parts with our expertise in overmolding and the integration of threaded inserts.

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